Automatic Insulating Glass Gass Filling Intelligent Production Line

HCLBZ2540 | Program-controlled・Dynamic

Automatically detects the length, width and height of glass, intelligently adjusts the optimal gas filling space, and saves gas consumption.
The whole line is controlled by PLC and frequency converter, with touch-screen operation, reducing labor and improving production efficiency.
Servo motors achieve precise control of pressing and aluminum frame positioning, ensuring stable and reliable process.
Integrated screen dynamically displays equipment operation and faults, facilitating real-time monitoring and maintenance.

Supports off-line pressing and internal/external sheet processes, capable of producing double/triple/quadruple insulating glass and asymmetric glass units.
Automatically identifies LOW-E glass and is equipped with special full LOW-E brushes, suitable for special glass production. Features glass and aluminum spacer thickness measurement; cleaning air knives automatically adjust distance according to glass thickness.
The plate pressing structure can be opened for easy equipment maintenance and improved production line flexibility.
Electrical components are all from internationally renowned brands, ensuring stable and durable operation.

Pressing Module

The glass combining and pressing process is precisely controlled by servo motors.
The frame is welded with 2.75 mm thick national standard square tubes, adopting a 400*400 square tube frame structure, which is sturdy, durable and not easy to deform.
The worktable is precisely processed by a carving machine, featuring higher flatness with a planar error controlled within 0.3 mm.
It adopts a dual positioning mode of linear guides and gear racks, ensuring synchronous operation of the four corners during the combining process with even stress distribution.
The front panel can automatically open 400 mm for easy replacement of the conveying rollers.

Washing & Drying Module

Power Control: The brushes are driven by 3 independent motors, ensuring stable transmission and strong power.
Body Material: The whole machine is made of stainless steel, effectively preventing rust.
Transmission Design: The upper drive adopts key-pin gear transmission, which is stable and durable. It only requires oil lubrication for maintenance and is basically maintenance-free.

Air Drying Design: Equipped with 2 aluminum alloy air knives. The inclined air outlet ensures uniform and stable air flow, accelerating the glass drying speed.
Noise Reduction Design: The inner wall of the cabinet is pasted with 50mm thick soundproof cotton, which can effectively reduce noise during operation.
Durable Material: The water tank and bottom pumping parts are made of stainless steel. The water pump motor is of Guangdong Lingxiao brand, with high reliability.

Fan Equipment

Application: Suitable for scenarios requiring efficient, mark-free air supply and drying.
Core Configuration: 15kW high-pressure butterfly valve fan + low-noise fan.
Performance Advantages: Large air volume, fast air supply speed, no air marks left after operation.